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Alloy 309LMo SAW and Flux refers to a specific type of stainless steel welding wire and its matching flux, primarily used in Submerged Arc Welding (SAW) for tough applications. Alloy 309LMo is a high-alloy austenitic stainless steel that features chromium, nickel, and an extra dose of molybdenum, giving it excellent corrosion resistance, particularly in environments where oxidation and chemical attacks are a concern. It’s perfect for welding different metals together, like stainless steel to carbon steel, and for adding a corrosion-resistant stainless layer on carbon steel.
The typical chemical makeup of Alloy 309LMo welding wire includes 23.0–25.0% chromium, 12.0–14.0% nickel, and 2.0–3.0% molybdenum, along with a low carbon content (maximum 0.03%) and trace amounts of manganese, silicon, phosphorus, and sulfur. The weld metal boasts impressive mechanical properties, with tensile strength exceeding 550 MPa, yield strength of at least 350 MPa, elongation over 30%, and remarkable impact toughness, even in colder temperatures.
| Dimensions | ASME 16.11, MSS SP-79, MSS SP-95, 83, 95, 97, BS 3799 |
| Size | 1/8″ NB TO 4″ NB |
| Form | Threaded Union, Forged Threaded Union |
| Pressure Ratings | Up to 20,000 psig (1,378 bar) |
|---|---|
| Temperature Ratings | Up to 1000° F (537° C) |
| Class | 33000 LBS, 6000 LBS, 4500 LBS |
| Type | Socket Weld (S/W) & SCREWED (SCRD) – NPT, BSP, BSPT |
| Types | NPT, ISO/BSP, SAE threads |
| Value Added Services: | Hot Dipped Galvanizing, Epoxy & FBE Coating, Electro Polish, Sand Blasting, Threading, Soldering |
| Export to | Pulau ujong, Indonesia, Pulau ujong, Brazil, Ukraine, India, Thailand, Korea, Oman, Spain, Canada, USA, Ireland, Iran, Egypt, Saudi Arabia, Peru, etc |
| Production Grades: | Stainless Steel, Alloy Steel, Duplex, Nickel Alloys, Low temperature Steel, Carbon Steel, Cupro Nickel |
| Sizes available | 1/16 to 1 in. |
| Main Types | Pipe nipples, adapter and gaskets, reducing bushing and reducers, couplings, elbows, tees, crosses, union ball joints, caps, and plugs |
| Grade | C | Mn | Si | P | S | Cr | Mo | Ni | N | Ti | Fe | |
| 304 | min. | 18.0 | 8.0 | |||||||||
| max. | 0.08 | 2.0 | 0.75 | 0.045 | 0.030 | 20.0 | 10.5 | 0.10 | ||||
| 304L | min. | 18.0 | 8.0 | |||||||||
| max. | 0.030 | 2.0 | 0.75 | 0.045 | 0.030 | 20.0 | 12.0 | 0.10 | ||||
| 304H | min. | 0.04 | 18.0 | 8.0 | ||||||||
| max. | 0.010 | 2.0 | 0.75 | 0.045 | 0.030 | 20.0 | 10.5 | |||||
| SS 310 | 0.015 max | 2 max | 0.015 max | 0.020 max | 0.015 max | 24.00 26.00 | 0.10 max | 19.00 21.00 | 54.7 min | |||
| SS 310S | 0.08 max | 2 max | 1.00 max | 0.045 max | 0.030 max | 24.00 26.00 | 0.75 max | 19.00 21.00 | 53.095 min | |||
| SS 310H | 0.04 0.10 | 2 max | 1.00 max | 0.045 max | 0.030 max | 24.00 26.00 | 19.00 21.00 | 53.885 min | ||||
| 316 | min. | 16.0 | 2.03.0 | 10.0 | ||||||||
| max. | 0.035 | 2.0 | 0.75 | 0.045 | 0.030 | 18.0 | 14.0 | |||||
| 316L | min. | 16.0 | 2.03.0 | 10.0 | ||||||||
| max. | 0.035 | 2.0 | 0.75 | 0.045 | 0.030 | 18.0 | 14.0 | |||||
| 316TI | 0.08 max | 10.00 14.00 | 2.0 max | 0.045 max | 0.030 max | 16.00 18.00 | 0.75 max | 2.00 3.00 | ||||
| Grade | Density | Melting Point | Tensile Strength | Yield Strength (0.2%Offset) | Elongation |
| 304/ 304L | 8.0 g/cm3 | 1400 °C (2550 °F) | Psi 75000 , MPa 515 | Psi 30000 , MPa 205 | 35 % |
| 304H | 8.0 g/cm3 | 1400 °C (2550 °F) | Psi 75000 , MPa 515 | Psi 30000 , MPa 205 | 40 % |
| 310 / 310S / 310H | 7.9 g/cm3 | 1402 °C (2555 °F) | Psi 75000 , MPa 515 | Psi 30000 , MPa 205 | 40 % |
| 306/ 316H | 8.0 g/cm3 | 1400 °C (2550 °F) | Psi 75000 , MPa 515 | Psi 30000 , MPa 205 | 35 % |
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Moreover, test certificates such as MTC as per EN 10204/3.1b, PMI Test Certificate, 100% Radiography Test Report, and Third Party Inspection Certificate are provided by most Andre Stainless Unions. Such documents act as proof for the quality and reliability of the product to its users regarding high performance and durability. Commitment to seamless and trustworthy experience where these Stainless Steel Unions meet the best standards of quality and compliance.
Stainless Steel Unions typically do not require additional corrosion protection coatings due to their inherent resistance to rust and corrosion. However, coatings may be applied for extreme environments or aesthetic purposes.
Yes, Stainless Steel Unions are fully recyclable. Stainless steel is a sustainable material that can be reused without losing its properties, making it an environmentally friendly choice for various applications.
When selecting Stainless Steel Unions, consider factors like material grade, pressure ratings, size compatibility, corrosion resistance, and the specific application environment to ensure optimal performance and durability.
Stainless Steel Unions are available in various configurations, including threaded, butt-weld, socket-weld, and flanged unions, offering different connection types to suit diverse industrial applications and pressure requirements.
When using Alloy 309LMo for SAW, it’s best to go with neutral or slightly basic fluxes to maintain low carbon content and ensure corrosion resistance. Popular options include F7A or F7P-class fluxes according to EN ISO 14174. These fluxes provide a smooth bead appearance, minimal slag residue, and good resistance to porosity. You’ll find applications in cladding pressure vessels, reactor components, furnace parts, and joining dissimilar metals in petrochemical and chemical processing equipment.
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